5 Gallon Preform Mould (18.9L)

Model NO.: HX--1003
Certification: CE
Customized: Customized
Runner: Hot Runner
Trademark: HENGXIN
Origin: Zhejiang
 

Specifications

hot runner 5 gallon preform mold with material of p20 and 2316,we offer the goods with 1 million time produce and one year guarante.

 


 

Brief Introduction

     

  • Keep 500°C about 36 hours in vacuum station to eliminate the stress, make sure the molding board steady after long time use.
  • Slipper block use HUSKY type, with material of steel P20, which is highly anticorrosion, all the move parts used advanced ion nitration treatment, the surface hardness is HRC48-52.

Spare Parts(screw, coin and cavity)

All uses material steel 2316, with high anticorrosion and hardness is HRC46-48.

 

Hot Runner: use SKH61 temperature resistance material, with hardness HRC≥46

 

  1. The hot nozzle use Italy ROTFIL or german HOTSET heating coil to make sure the quality.
  2. Plastic injection opening use high hardness QBE2 beryllium copper, with good conduct heat, anti wear and steady.
  3. Plastic injection opening heat insulation cap use American Dupont.
  4. Piston and cylinder use import wear ring, the piston use material 2136, the sealing element used import sealing element, with material of poly four vinyl chloride.
     

         

     

    HOT RUNNER SYSTEM  

     

    The hot runner adopts the PID controlling system. It has the function of the self repair and self protection. Which can prolong life of the heating element. The temperature difference under controlling within 1°C difference. It will make sure that raw material can not be burnt insider of the hot runner. The wastage will be kept less than 1% the new sprayer design make the mould are easy for maintaining, the ejected part of the sprayer, the heating part, the heat insulation part,

     thermocouple part can be changed without disassembling the mould which can save a lot of the time and save the maintaining cost.

     

     

        PET PREFORM MOULD PARTS


         

    1. Cores: stainless steel with titanium-nitrate core surface finish
    2. Locking rings: with air-assisted preform ejection.
    3. Neck rings: stainless steel, water cooled
    4. Cavities: highly polished and chromed surfaces
    5. Gate inserts: stainless steel with highly polished surfaces

     

     

    THE EMBRYO SHOW 


    5 Gallon Preform Mould (18.9L)

     

         

     

     

     

     

     

     

    HOT RUNNER controlling system for PET preform mould


         

     
    5 Gallon Preform Mould (18.9L)

     

     

     The PET preform and the end products show

     

    5 Gallon Preform Mould (18.9L)

     

     

     

     

     
     

    Copper die casting part is similar the aluminum die casting, the die casting machine also the same, but the life of Cu Die Casting Mould is very short, only about 10,000 shots, because the high melting point of copper alloy, it is easy make the mould aging.


    The copper die casting, brass die casting production flow chart

    Die casting production flow chart


    Materials of copper alloy die-casting: Cu 59-1, Cu 63, Cu62;

    The precision of the Cu die casting part: ±0.15mm;

    Smoothness of rough part: Ra3.2;

    Shrinkage rate of brass die casting products: 0.6%;

    Material wastage rate: 6%;

    Cu die-casting machining allowance: 0.5mm~0.7mm;

    Surface preparation methods: Sand blasted, Shot blasting, Powder coating, Painting, Plating, Polishing.


    Our company's production equipment and management system

    copper die casting production equipment: L.K brand die casting machine From 160T, 200T, 280T, 400T,

    CNC machining center: 6;

    CNC lathe machine: 12;

    Work days of one week: From Monday to Saturday;

    Shift work: 2 shift per day;

    Working hours: From AM 8:00 to PM 4:30;

    2D and 3D drawing Software: AutoCAD, UG, Pro/E, SolidWorks 2015;

    QC control: New type NANO CMM, FPI M5000 desktop metal analyzer, Mechanical properties tester.


    My company`s strengths of Cu die casting, CNC machining, and QA control.

    My company strength of brass die casting, CNC machining, and QA control







    Copper alloy die casting parts

    Copper die casting, brass die casting, Cu die casting, aluminium bronze die casitng, tin bronze die casting, beryllium bronze die casting

    NINGBO BEILUN LEMA MACHINERY TECHNOLOGY CO.,LTD , http://www.china-lema.com