Cold Rolled Strip Cantilever Cable Tray Roll Forming Machine with Punching System

Customized: Customized
Advantage: Use Widely
Condition: New
Trademark: bosj
Transport Package: Standard Packing
Origin: Jiangsu
HS Code: 8455212000

Cold Rolled Strip Cantilever Cable Tray Roll Forming Machine With Punching System

1, Equipment capabilities
It can produce steel widths ranging from 60mm to 860mm, manufacturing various specifications of electric cable bridges and other structural products according to the requirements.
Production speed with punching: 2.55m/min
Continuous roll forming speed: 1015m/min
Material thickness: 1~2mm
Material requirement: Q235 cold rolled steel
The production line features both automatic and manual operating modes, allowing for linkage and separate operation.
2, Main composition of machine
This unit consists of a decoiler, ML-900 flattening unit, 200 punch, die, servo feeding system, guide rolls, main roll forming machine, follow cutting system, cut-to-length section, recoiler, and electrical control cabinet, among others.

Cold Rolled Strip Cantilever Cable Tray Roll Forming Machine with Punching System
3, Each part major technical parameters

3.1 Drive decoiler
Material width: 860mm
Material weight: 6000kg
Material inner diameter: 508mm
Material outer diameter: 1200mm
Drive power: integrated motor and speed reducer, 4KW frequency conversion motor
Frame type: cantilever inner support, manual handle afterbody, pneumatic press cantilever.
 
3.2 Flattening
Working rolls: 11 rolls, 4 up / 5 down, with 2 clamp delivery rolls remaining.
Flattening range: material thickness 12mm, material width 100-860mm
Drive power: 5.5kw frequency conversion motor
Speed reducer model: ZQ250
Flattening speed: 310 m/min

Upper and lower pairs of reinforced wheels

3.3 Continuous punching mold

Quantity: 1 set per width specification, total 6 sets
Die requirement: Cr12 quenching
It completes punching and cutting in one step.
 

3.4 Servo Feeding Device
Servo motor power: 4.4kw
Multi-stage feeding, memory for ten groups of data
Man-machine interface numerical control system
Uses Mitsubishi servometer
 
3.5 Holds Material (Used in Cushion Section)
Roller type, both sides have bearing support, 3 sets, used for holding the material and spacing under the deposited material.
 
3.6 Guide
One pair of horizontal rollers and two pairs of vertical guide rolls, total 1 set.
 
3.7 Main Roll Forming Machine
Type: GY180 (Extra wide)
Rack structure: Dragon Gate type memorial arch frame
Forming frame: 22 sets
Forming variety: bridge frame
Material max width: 860mm
Material max thickness: ≤2.0mm
Forming width: 75-600mm
Forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mold material: Gcr15, quenching treatment: HRC58-62°
Drive type: 30kw frequency conversion motor, ZQ500 main speed reducer
Autocephaly distribute gear case
Cold Rolled Strip Cantilever Cable Tray Roll Forming Machine with Punching System
3.8 Electrical Control
3.8.1 Main Operation Control Cabinet
Quantity: 1 set
Frequency conversion: 3 sets (in main control cabinet, control decoiler, flattening and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical components are original Mitsubishi brand
3.9.2 Assistant Control Cabinet
Quantity: 3 sets (follow decoiler, flattening, roll forming machine)
Control type: manual handle
 
4, Production Conditions
Capacity: about 71.5kw
Gas flow: 0.9 cube/min
Production land area: 33m*3m

5, Machine Parameter

 
NO. Project Unit Parameter Remark

1
Material Type High strength steel    
Strength of material sheet Map ≥350  
Thickness of material sheet mm 1.2~2.0  
2 Size of production mm      
Reference the picture
 
3 Production speed m/min Punching speed 4m/min
Forming speed 10m/min
 
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