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**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finish Machine is a versatile and efficient solution for preparing the ends of metal tubes. It can perform multiple operations such as deburring, flaring, and beading, all in one unit. This machine is ideal for industrial applications where precision and reliability are essential.
**Model:**
3CPV
**Application:**
Designed for processing both the inside and outside of metal round tube ends, this machine is widely used in industries like automotive, HVAC, and manufacturing. It supports various finishing tasks, including chamfering, squaring, deburring, flaring, and beading.
**Introduction:**
The 3CPV machine allows users to prepare tube ends with a bead or flare, or simply deburr and square them. The only thing you need to do is change the tooling, which makes it highly flexible and cost-effective. Whether you're working on stainless steel, aluminum, or titanium, this machine adapts to your needs.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxial Tolerance: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation can complete squaring, deburring, and chamfering simultaneously.
2. Quick die change allows for flaring and beading operations.
3. Cylinder clamping ensures tight grip without damaging the tube.
4. Thin clamps and dies allow for minimum tube length of 15 mm.
5. Feed cylinder control is linked with the clamp cylinder for smooth operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for better adaptability.
7. Tube feeding length positioning ensures high precision and repeatability.
8. Eccentric flaring center enables processing of various sizes and wall thicknesses.
9. Dies for chamfering/deburring/squaring can also be used for flaring, reducing die inventory.
**Main Components:**
- Top-mounted spindle for easy access, especially suitable for complex-shaped tubes.
- Variable frequency control for precise spindle movement.
- Front-mounted clamp that can securely hold tubes as short as 15 mm.
- Clever chip groove design for efficient dust removal.
- Dual feed modes (cylinder and handwheel) for smoother operation.
- Adjustable tube feed stopper with mechanical lock.
- Spindle feed position ensures consistent processing and avoids interference.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that can process various sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing the need for multiple tools.
3. **Die Adapter:** For small-diameter tubes, allowing flexibility in tooling.
4. **Squaring/Deburring Head:** Smart design with adjustable blades to handle different tube dimensions and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor to process tubes as small as 6 mm.
This semi-automatic machine is designed for efficiency, accuracy, and ease of use, making it an excellent choice for any workshop or production line requiring high-quality tube end finishing.